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  • Control and measuring system for dynamic measurement of cargo dimensions

    The system for measuring cargo dimensions is designed for streaming measurement of cargo dimensions, which can be luggage at airports and transshipment bases, various parcels, as well as commercial cargo. The authors of the article developed a structural and functional diagram of a control and measuring system for dynamic measurement of cargo dimensions, and also considered the principles of its operation.

    Keywords: control and measuring system, measurements, cargo dimensions, luggage, automated systems

  • Application of tensor methodology for the design of mathematical models of electromagnetic drives

    When creating a model of a nonlinear electrical system based on differential equations, it is important to keep in mind that ordinary differentiation does not give an adequate mathematical idea of ​​the nonlinear physical processes taking place. Even in the simplest case of a conductor with a current, the construction of an adequate model is only possible if the tensor approach is applied. From this point of view, any electrical system is an object of tensor methodology. A typical example of a non-linear electrical system is an AC electromagnetic drive. The nonlinear nature of the processes in such devices is due to a number of reasons. The main reasons are: current displacement in the winding of the AC electromagnetic drive and saturation of the steel of the magnetic circuit in the process of magnetization. Both phenomena admit tensor description, which is confirmed by the research presented in the article.

    Keywords: dynamic characteristic of magnetization, electromagnet, mathematical model, tensor methodology

  • Method for determining the magnetic characteristics of high-coercive permanent magnets using the wavelet transform

    A method for measuring the magnetic characteristics of high-coercive permanent magnets made of rare-earth materials, such as neodymium-iron-boron and samarium-cobalt, is proposed. The essence of the method is as follows: the data on the measured supply voltage and the characteristics of the magnetizing installation base a mathematical model; the measured shape of the magnetizing current pulse is fed into the mathematical model and compared with the simulated current pulse in the comparison device; further, if the difference in current characteristics does not satisfy the measurement accuracy, then adjustments are made to the mathematical model. Thus, the mathematical model determines the magnetic characteristics of a permanent high-coercive magnet. The method is developed based on full-scale model tests using a multiphysical computer model. The implementation of the measurement method is based on modern IT solutions, the multiphysical model is built in the COMSOL Multiphysics software package.

    Keywords: magnet, magnetic parameter, multiphysical model, magnetization, highly coercive material, neodymium, wavelet, Fourier analysis, COMSOL

  • Method for processing the performance data of actuator drives to predict their reliability

    Actuator drives are widely used both in consumer electronics and in industrial systems: as all kinds of locks, couplings; as part of valves that control the flow of liquids or gases; in robotics; alarm systems, etc. In the event of a failure of the actuator drive, it is not typical for it to restore the operating mode. As a consequence, predicting reliability plays an important role. The article discusses the development of a method for processing the weber-ampere characteristics of actuator drives. Weber-ampere characteristics are converted into ampere-weber ones, reflected by the maximum flux linkage value, and interpolated by the current values ​​that are the same for all characteristics. The characteristics obtained in this way are transformed by the method of principal components and are represented by a point in three-dimensional space. By the location of the points of the center of mass and the dispersion of the groups of characteristics of one electromagnetic drive, a forecast is made about its state by the time of the next check according to the regulations. This method was applied to the characteristics of 10 actuator drives, each of which was subjected to mechanical resistance during operation. The characteristics transferred into the space of the principal components forms a figure resembling a boomerang. The movement of points from the upper edge of the "boomerang" through the center to the lower edge reflects the deterioration of its working properties.

    Keywords: prediction, reliability, actuator drive, weber-ampere characteristic, principal components, flux linkage, data processing, duty cycle, malfunction, Statistica, points cloud, performance data

  • Development of a method for analog signature analysis

    In modern times due to the growth of mass production of electronic devices, it becomes necessary to quickly and accurately verify their characteristics. At the same time, device testing, as a rule, includes a set of different types of checks performed at different stages of the production process. In particular, the analog signature analysis method is used for these purposes. It allows you to quickly detect faults at the component level, which makes it useful in various stages of production, such as incoming inspection, testing printed circuit boards or repairing faulty devices. This article discusses the basic principles of the method, as well as the features of its application.

    Keywords: analog signature analysis, component level testing, current-voltage characteristic, fault localization